Solution to large area explosion of enamel reactor

Enamel reactor is one of the common equipment in chemical enterprises. The products are often damaged due to the manufacturing quality of the equipment, human factors or other reasons. There is also the possibility of local repair on site for small area of porcelain burst damage, and the probability of on-site repair for large area of porcelain burst damage is very small, so the glass lined equipment can only be removed to the manufacturer for re enamel. If the enterprise has this situation, if it has spare parts, replace them immediately, and the loss will be small; If there are no spare parts and the spare parts are purchased temporarily, the production will be stopped for a long time and the loss will be large. The replacement of a piece of equipment can take 2-3 days at least and 8-10 days at most from production halt to recovery. Some enterprises need to split walls, uncover roofs, cut pipes and mobile equipment (open channels), and the workload of clean workshops in pharmaceutical enterprises is greater. Thus, it can be seen that the loss caused to the enterprise by the large-scale explosion damage of glass lined reactor equipment is incalculable.

The consequences of the large area explosion of enamel reactor to the enterprise are production suspension and equipment scrapping, resulting in huge direct and indirect losses. Although there are many reasons for porcelain explosion, the phenomenon of porcelain explosion in large areas can be eliminated or greatly reduced by starting from the management of each link and strengthening control.